Happy Webs
№ 01 / SolutionQC inspection · Manufacturers

Inspect Every Part — Not Just a Sample.

Manufacturing QC has always been a trade-off: inspect everything and slow the line, or sample and accept escapes. AI changes the maths. Every part inspected, sub-second, against a structured schema — using cameras and tablets you already own.

№ 02The promise

The promise

< 2 sec inspection time per part
£0 extra hardware in most cases
24/7 consistent inspection through every shift
№ 03Where it hurts

Where it hurts

The manufacturers reality.

Off-the-shelf machine vision systems are designed for high-volume production lines running one product all day. They're £20k+ per station and don't suit mixed-product SMB manufacturing. Meanwhile, your team takes pre-dispatch photos that nobody uses for inspection. That gap is where AI lives.

№ 04What we actually build

What we actually build

Tuned for manufacturers.

01

Product-specific inspection schemas

Per product type: components present, assembly correct, labels right, packaging complete. Structured checklist the AI can apply consistently.

02

Multi-source capture

Phone cameras for manual stations, fixed cameras at automated stations, drone shots for large assemblies. Same model, same workflow.

03

Inline or end-of-line

Use at end-of-line for finished-goods QC, or inline at sub-assembly stages to catch errors before they compound into the next stage.

04

Integration with your traceability

Inspection records tied to batch number, serial, work order. Audit trail meets ISO 9001 and customer-specific traceability requirements.

№ 05Adjacent engagement

Adjacent engagement

The outcome.

Adjacent pattern from Kingsland Fabrications (adjacent pattern)

AI-driven visual QC pre-dispatch — catches missing welds, surface defects, and wrong configurations. The same pattern adapts to manufacturing assembly checks: component presence, correct orientation, label legibility, packaging completeness.

This is what the pattern delivers in this industry — built on our delivery experience in adjacent sectors, not a direct engagement we can claim. Honest disclosure: when we say "we built this," we mean it.

№ 06Typical stack

Typical stack

We integrate with what you have.

  • Phone cameras / tablets
  • Fixed station cameras
  • Custom ERPs / MES
  • ISO 9001 audit logs
  • Customer traceability systems

If your stack isn't listed, ask — almost always we can integrate. We've connected to bespoke MES, ancient on-prem systems, and email-only interfaces.

№ 07Pricing

Pricing

Fixed fee, phased delivery.

£3,200–£12,000 for build, ~£150–£400/month for hosting

From £3,200

QC inspection for manufacturers

  • Workflow audit + industry-specific spec
  • Build, integrations, and tuning to your real data
  • Live deployment in your environment
  • Ongoing tuning + accuracy monitoring
№ 08Questions

Questions

Things people in this industry ask us.

01 Will it work alongside our existing machine vision?

Yes — they're complementary. Industrial vision rigs are good at dimensional measurement at speed. AI vision is good at visual judgement and varied products. Many manufacturers run both: the machine vision for measurements, AI for assembly correctness and surface defects.

02 Can it handle changeovers?

Yes. New product schemas can be activated via a barcode scan, a work-order trigger, or just operator selection. The system inspects against the right checklist as the line runs different products through the day.

03 What about ISO 9001 / IATF traceability?

Every inspection logged with image, schema, decision, reasoning, and operator. Linked to batch and serial. Provides a cleaner audit trail than paper logs.

04 How accurate is it?

Above 95% on production deployments with sensible confidence thresholds. The system flags uncertain cases for human review rather than silently mis-classifying — so you never get an undetected escape.

05 Can we run it on-premise?

Yes. We can deploy fully on your network if that's required for IP or data-residency reasons. Cloud deployment is faster and cheaper but on-premise is fully supported.

Let's see if we can help.

A 15-minute chat with Chris & Kay. No slides. No pitch deck. You tell us what's on your plate; we follow up by email with real thinking.

Studio81 Penny Meadow, Ashton-under-Lyne, OL6 6EL
HoursMon–Fri · 09:00–17:00 GMT